How is instant coffee made?
In a nutshell, instant coffee is a dehydrated version of regular coffee; it all comes from the same coffee bean. However, one of the significant differences is that ground coffee is not soluble in water, whereas instant is. So how do they do this? Pop your lab coat on. Get ready for a mini science lesson (minus the Bunsen burner and goggles!)
Let’s start with harvesting and processing the coffee beans; instant coffee is harvested as usual from coffee cherries and then typically wet processed to ensure clean, well-rounded coffee flavours (read more about this here). Once rinsed and dried, they are ready to be roasted, with instant coffees tending to opt for a medium/dark roast style overall. These beans are then ground into a coarse powder and extracted as a fresh coffee would, through hot steam and pressure. This liquid is then heated to create a thick, intense extract, like the consistency of pancake batter. Things get interesting here; it’s time to make this brew soluble!
You’ve probably heard of freeze-drying; this is how all instant coffees are manufactured, but how does this process work? Well, you start by removing the water from the coffee extract; this is done by pouring and freezing a thin layer of the coffee extract in a vacuum chamber at -50°C. The coffee itself will freeze solid at -40°C before being crushed into tiny fragments, but it doesn’t stop here!
The remaining water must be removed from these fragments to make them soluble. They are loaded into trays before being placed in a low-pressure cylinder for several hours at 60°C. This causes the water to evaporate as steam, leaving the coffee fragments dry, hence the term freeze drying! These fragments are then packaged and distributed as instant coffee.